ELECTRICAL DESIGN ENGINEERING
End-to-end electrical control system design for industrial automation projects, from concept to manufacturing-ready documentation. Deliverables typically include electrical schematics, panel layouts, I/O and cable schedules, BOMs, terminal plans, network architecture, and structured documentation aligned with client standards to support build, commissioning, maintenance, and long-term replicability.
SIMPLE OR MORE COMPLEX SYSTEMS
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Switchgear and Power distribution design
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LV/MV and Safety circuits
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Continuous signal monitoring sensors and instrumentation
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Actuators, drives, and VFDs
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Servo and stepper motors
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DCS and HMIs
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Design with standard and FS-PLCs and other microcontrollers
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Bus communication systems
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Update and Integration of Third-party systems
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Robot and EV battery harness wiring
We provide a wide range of Electrical Design Engineering services, covering the design and development of basic and advanced control systems. Our team of skilled engineers excels in creating tailored electrical control solutions, meticulously choosing the appropriate components to match your unique requirements.
Our primary mission involves providing support to businesses with projects in the UK, the EU, and the USA. We place a strong emphasis on ensuring strict adherence to pertinent national and international standards. Our core focus remains on the precise implementation of essential control systems and safety standards, including but not limited to BS EN 60204-1, IEC 61439, BS EN 62061, BS EN ISO 13849-1/2, UL508A, NFPA 79, and ISO 9001.
Whether you operate in the Automotive, SPM, Handling Systems, FMCG, Pharmaceutical or any other industry, IO Engineering ensures that your electrical designs meet the necessary regulatory requirements, promoting safety, efficiency, and quality assurance in your control systems.
PANEL DESIGN
Detailed-oriented switchgear and control panel design for your panel builder using ©EPLAN P8 Electric & Propanel CAD software.
EV ENGINE AND BATTERY HARNESS WIRING
Our services are dedicated to the provision of comprehensive EV battery harness wiring solutions, carefully adhering to the specifications set by OEMs . These solutions are specifically tailored to meet the unique requirements of Electric Vehicles, ensuring that the wiring systems are designed and implemented with precision and expertise.
CALCULATIONS & VERIFICATION
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Load current calculations (single-phase and three-phase)
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Cable and protective device sizing support
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Earth fault loop impedance (Zs) checks and verification support
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Voltage drop checks (where required)
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Short-circuit / fault level support (project-dependent)
What this means for clients
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Faster, more reliable component selection and BOM accuracy
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Improved compliance and traceability of design decisions
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Reduced rework during panel build, FAT/SAT, and commissioning
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Designs aligned with client standards and manufacturer best practices
